On porting, 103 70cc polini. you can port your kit

ok. so i just seized my polini peugeot on the freeway last week. based on the speed cars drive on this free way i would guess i was going around 55 +/-5mph i don't know exactly. i popped the jug of and sanded the smeared aluminum off the cylinder walls, and guess what!!! my nickasil lining or whatever is nearly flawless. i would still even see the crosshatch still. i was very impressed with such a clean hard seize. anywho before installing a new piston i decided to go for broke and port the fuck out of my kit.

Here is what i did, sorry no pics. i opened up my transfers to match my case, which i had originally been matched to a gasket that was bigger than the ports on my kit.

i also cut down the cylinder wall from the back of the transfer towards the front. i only went about 10mm. i did not knock out the entire wall like a stock puch jug, which i was tempted to do.

i doubled the size of the transfer window on the top of the piston. and i drilled 5 tiny holes up top too for oiling. i also drilled a few oiling holes into the wristpin slot.

i hallowed out the cutaways on the sides of the piston, revealing a webbing that matches the transfers on the cylinder wall.

i also thinned the "W" exhaust port, cause i felt like they blocking a lot of flow, but the "W" port looks like toothpics. and i raised the fucker about 3mm.

after doing all this, i cleaned and polished everything, and was looking at it. i thought, "fuck. now all i have is a paper weight. i have gone too far."

so i put it back on anyhow. AND GODDAMN!!!! the fucking thing is a beast!!!!! o man this thing is pulling me so hard. i experienced a gain on low end, mid range, and hopefully top speed. i have not opened it up yet. i will on my way to school tomorrow.

but yea, my take-off and accel are so fucking awesome.

New theory: the more you take off, the faster you go. just getting a big kit alone is not the end of going fast. i love mopeds.

Re: On porting, 103 70cc polini. you can port your

_New theory: the more you take off, the faster you go. just getting a big kit alone is not the end of going fast. i love mopeds._

Ummmm, duh.

Re: On porting, 103 70cc polini. you can port your

great info dude!!!!!!

lees bike is a rocket ship.

Re: On porting, 103 70cc polini. you can port your

shoulda took some pics man!

Re: On porting, 103 70cc polini. you can port your

New theory: the more you take off, the faster you go.

Umm.... No. You can go to far.

Re: On porting, 103 70cc polini. you can port your

oops...

But Zach, that sounds sick. Give us some speed numbers, stat!

Re: On porting, 103 70cc polini. you can port your

) Cupermcnewbster ( /

lucky!

Re: On porting, 103 70cc polini. you can port your

_i also cut down the cylinder wall from the back of the transfer towards the front. i only went about 10mm. i did not knock out the entire wall like a stock puch jug, which i was tempted to do._

This is the next step on my gila. I think I might do it tmw. I did a lot of work to the exhaust and intake already. I also ported an 80 metra for a friend today, and after seeing how big the exhaust port is, I think I might go bigger on that too.

Re: On porting, 103 70cc polini. you can port your

ok finny, you are right, duh, but you can also PUSH IT REALLY FUCKING FAR!!!!!! don't be afraid.

Re: On porting, 103 70cc polini. you can port your

hey tommy how far will you go??? all the way?

i love porting!!!!

Re: On porting, 103 70cc polini. you can port your

I have never seen a jug that was ported too much to where it wouldnt run good. I have seen them where they were open too much so the rings caught and blew up.

Re: On porting, 103 70cc polini. you can port your

I usually go all the way the first time, but i went slow with the gila since I really love here. :)

Not sure how far i will go, the wall sticks out pretty far on the gila. I will take pics and let ya know.

Porting is great. I did two cylinders this week. I finally and getting to the point where i am proud of my work. :)

Re: On porting, 103 70cc polini. you can port your

we are always online at the same time tommy. we are chattin.

fuck i wanna knock it all the way out now. what do you feel like that does????? higher rpms? more peak HP?

and btw we are talking like on a stock aluminum puch cylinder right? yeah.

Re: On porting, 103 70cc polini. you can port your

Yeah, the problem with knocking it all out, is that a lot of cylinders will kind of collapse when you do it, and then the piston wont fit. Shaw has tried it with a lot of different cylinders. Sometimes it works, sometimes not.

I would say higher rpms, but I am really not sure.

Re: On porting, 103 70cc polini. you can port your

what if you left a small bridge. it would take a bit of work, but not impossible.

Re: On porting, 103 70cc polini. you can port your

Hmm, might work. Risky move. Not a cheap cylinder. There are already so many holes in those cylinders as it is

Re: On porting, 103 70cc polini. you can port your

so you are not afraid of doing it to da gila? i guess there is a lot less webbing/windows.

i guess i see what you mean by collapsing. like when the last bit is dremeled away, the cylinder might just pull away slightly and tighten up.

hey man gila is an even more expensive cylinder. are you sure you wanna risk it?

Re: On porting, 103 70cc polini. you can port your

No i am not. i'm not gonna go close to all the way. Sorry if i was misleading you. The wall sticks out really far on the gila. I will probably just catch it up with where the transfer starts, maybe bring it in a little bit. Nothing extreme.

And yeah, you are right about slightly tightening up.

Re: On porting, 103 70cc polini. you can port your

^tommy, please take pics of that. im very interested in that mod.

Re: On porting, 103 70cc polini. you can port your

Man I have to give away all my secrets to you puch kids. sheesh.

Re: On porting, 103 70cc polini. you can port your

for realz.

Re: On porting, 103 70cc polini. you can port your

well shit man. i dont wanna just go and start cutting shit up. i dont have that kind of money, lol. BTW, what do you think are the best mods for the 80cc puch metrakit? im going to widen the exhaust a bit, but thats all i know for sure.

sorry to thread jack, lee. just trying to get some knowledge out of y' all.

Re: On porting, 103 70cc polini. you can port your

Hahah, thats how I learned. I just did one today. Open the exhaust port up to 24mm to match your intake (if you are using a 24). clean up the shitty casting. you can widen the intake a little but not much. CLean up and widen the exhaust.

If its a small port you can widen everything a lot. The big ports are mostly just a matter of cleaning things up.

Re: On porting, 103 70cc polini. you can port your

Ive already went in and cleaned everything up really nice. Im running a 21mm intake though. Should i just leave it the way it is then?

What about transfer work? The casting looks pretty damn rough in there. i just dont know HOW i would get down in there.

Re: On porting, 103 70cc polini. you can port your

small or big port?

Re: On porting, 103 70cc polini. you can port your

small, sorry.

Re: On porting, 103 70cc polini. you can port your

that's what she said.

or maybe thats what he said.

Re: On porting, 103 70cc polini. you can port your

hahah, small, everything can be opened up a bit. Never worked with one before though.

Re: On porting, 103 70cc polini. you can port your

ok tommy its time for us to go to bed. we've been on here for too long. goodnight.

Re: On porting, 103 70cc polini. you can port your

night boo.

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