MOPED ARMY

here's my first attempt at opening the third shockra of peugeot 103

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You could fill them in with aluminum weld, JB Weld, or some type of epoxy, or you could just go bigger and hope you get to the bottom of them before you hit the edge of your cases. Unless those bubbles connect somehow to a bolt hole or some other way they could lose pressure, I don't think you'll have too much trouble. When I hit the bolt hole case matching my kit, people told me just to put some yamabond or whatever down the hole when I put the stud through, and call it good.

how did you make the marker where your transfers were on the case in order to match them? or did you just eyeball it

thanks guys,

so in the kit from treats was a whole bunch of different thicknesses of base gaskets matched to the kit.

so I tossed in the studs, laid one of the gaskets down and markered it up.

I'm going to cut the transfer ports today, but I need a new bit. I'm going to go to home depot, any reccomendations?

I used this bit for the bulk of this, then used a wire wheel to clean it up.

http://www.tylertool.com/dremel64.html

but this bit is worthless now, totally stripped on the point and along the side, like 20 minutes of work until it was kaput.....

What's better?

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I'll pick up the 9910 today, I tried to take a pic of the but I used, but it's hard to macro something so small.

rather than going straight in after with the wire wheel you might wanna smooth everything out with a file or some abrasive paper...the wire wheel will shine it up nicely but do nothing to smooth the little ridges and lumps out. just my thoughts.

the transfer ports on that thing are huge also, looks like its gonna be a lot of fun!

just not dust

There are high speed aluminum cuters for dremels. Theres a couple different ones at home depot. I use those for cases ane the same bit you used for steel.

I had the same thing happen on some e50 cases. I just filled with JB Weld, let it dry, and then sanded it down with fine grit paper. It has held fine all summer/fall.

Use varsol or mineral spirits when working with aluminium.