MOPED ARMY

make a high compression dual sparkplug head for a puch e50. wish i would have done something cool when i had access to ll the cnc machines when i was going to school for engineering. at least i made a hydrolic tubing bender. anyway, good luck with the project!

find some to loan you here kit and copy it... are you planning on milling from a solid stock of AL or casting?

If I mill out of aluminum dont I have to coat the cylinder walls in something? Chrome, or nicasil. Or could I get a block or cast iron and just mill it out of that?

Sweet, and after that I'll have to conquer the world. HAHAHA.

what "computer design program" are you using?

i'm pretty sure a cast iron jug could disapate enough heat with enough thin cooling fins... and for the sake of simplicity i'd stick with just one metal. you should really consider making some heads. there are not alot out there compaired to big bore kits

that's a prety advanced program. all you'de really need is like autoCAD and a program to convert it to cnc controls. i forgot what the converting program i used was called...

if you're gonna make anything, make metra copies in watercooled versions, probably easier to design than the air cooled ones

mike

lol. watercooled would be nice. as far as easier goes yeah it would be, but once you have your code written its as easy for both. just hit start! i sent you an email btw

A lot of motors are cast aluminum with a steel sleeve. Allignment can be a problem, because the ports are usually cut into the sleeve before it's put into the rest of the cylinder. It's a little easier to manufacture, because it's a little impossible with most machines to turn 90 degrees at the end of a blind hole.

all you need is a groved piston. it help lubricate the cylinder much better preventing sieze

Its not possible to CNC a cylinder. How are you going to get the bit deep inside and curving around to produce transfer ports? There are crazy CNCs used for porting that I really doubt you have access to, but I don't think even those could CNC a cylinder from scratch. Making cylinders requires complex casting procedures, and designing the cylinder is also far beyond your skill. You could maybe make a custom head if you have access to some high precision equipment. Realize metal stock isn't that cheap and you'll definately screw it up before you get it right.

make cases. rip off e50 cases.

in less you are going to cast something to a near net form and then m/c it there's really no point, you won't be able to make it any cheaper than the big companies because of the amount of material you will be wasting...think about all the air that is in a case that would need m/cing out.

watercooled heads (air cooled there is too much wastage; think about all the spaces between the fins) and small things that arn't available in the market would be the only things that might be worth making.

in fact watercooled cylider heads with different inserts would be sweet....make them now.