Bidalot

So I just bought a 4 petal case and the variator it came with broke durring shipping. After talking to bidalot I was informed to get that part you have to buy the whole variator. So now comes the interesting part how do I make a new one ( oh and a dopppler er3 one is a completely different shape and won't work.

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Re: Bidalot

Also I would like to add that the bidalot variator is considerably lighter than the doppler if anyone ever wondered.

Re: Bidalot

Grah! that sucks. Have a machinist CNC you one?

Re: Bidalot

That is the option that I came to but I was looking for cheaper options. I don't have a clutch pulley right now so I'm in no hurry. I am afraid if I weld it it wil be out of balance and the weld might break when I am going waaaaaaaaaaa.....eeeeeeeeee(higher rpm sound) but maybe I would take out a Yuppie watching me from a nearby Starbucks

Re: Bidalot

put a bead of weld on the other side as well

Re: Bidalot

sheeeit thats terrible. jbweld?

Re: Bidalot

I thought about using defcon or something but there are weird stress marks from where it bent before it broke so I am a little worried about gluing it.

Re: Bidalot

i could probably make you one pretty easy, take some more pics. otherwise i think Raz Barlow is a real machinist, he might be able to do an even better job... that would probably take as much time with making a jig and machining it after you weld it, as it would to make a whole new one, plus the new one would probably be like, infinity stronger.

shoot me an email if you want.

Re: Bidalot

Hell, E-mail me some pics and dimenisions too. I do CNC machining also. Plus I know a really good welder, he's super deft at welding aluminum

Re: Bidalot

Take it apart and bust out lots of measurements and photos. It doesn't look that hard to make one.

-naz

Re: Bidalot

dude all ur shit is always physically broken lolz sux man.

Re: Bidalot

Got some pics I'll bust out the calipers tomorrow and get better measurements tomorrow. It is just a pieve of aluminum 8mm thick and the only three critical dimentions are the two smaller holes which hold the pads the cheeks hit and the center hole which is tapped.

Front

Back

Re: Bidalot

Well that would be a malossi 4 petal adaptor reedblock vs a minirelli AM6 reedblock....hmm interesting

Back

Thats more like it

Re: Bidalot

Shit I can't find my calipers, this might take a while.

Re: Bidalot

Glue it back together and use it to sand cast a new one?

Re: Bidalot

I think 8mm plate stock is the ticket for making a new one I just got to get the dimensions.

Re: Bidalot

Yeah, someone needs pretty much all the numbers if they are going to make one. You could also send one off or take one to machinist and have them make one. Something made out of a billet of aluminum is of course going to be much stronger then a cast part.

Re: Bidalot

Actually, as long as you don't mind it being homemade looking, all you need is a flat plate with a big hole and two countersunk small holes. You can make that no problem.

Re: Bidalot

have crackstar do it, i reckon, he's probably better at this/faster/has more time.

Re: Bidalot

buy my ER2

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