Results..moby... slow cylinder porting

I have a spare cylinder, which prettty much matches up with the slow cylinder model. The transfer port height was 5mm , where on my faster cylinder it was 8mm after mapping the ports. It was almost impossible to ride in traffic (22-23 mph top speed) unless you are suicidal. I ported the exhaust and the intake port according to the wiki, but didn't make the intake wider. No matching of the intake to the intake header nor any piston modification. The only difference between my "fast" and "slow" cylinder are the height of the transfer ports! I replaced the stock head gasket (0.6mm) with a gasket cut of a pepsi can (0.15mm) to raise compression. Timing, of course, had to be adjusted . Compression is 150 PSI. The ID of the intake is 13mm and I am running a Gurtner 212.xxx.

She runs now on the slower cylinder in the 30-35mph range according to the Hurret speedo. That's all I wanted...Now I am off porting my "fast" cylinder.

Thanks elliot,shaler, peter, eric and for whoever I forgot, for all the porting info.

Mike

Re: Results..moby... slow cylinder porting

awesome dude. so what are the final dimensions of your ports? Did you take off what the diagram said, just off of your slow cylinder? How off was the timing after you did the porting? Pics?

-Steve

Re: Results..moby... slow cylinder porting

I didn't widened any of my ports, I raised the exhaust by 3mm and lowered the intake port by 2.5mm. I was really conservative on it. I just wanted a safely ride able engine. well, my timing was off after installing the thin head gasket. ..about 0.5mm. just adjust it properly.... pix? I can scan pix of my portmaps? but that have to wait till tomorrow....I don't have them right here.

Re: Results..moby... slow cylinder porting

elliot in san diego /

glad to hear it good work

Re: Results..moby... slow cylinder porting

I don't want to sound like "Bob Bummer", but my Huret speedo is about 4-5mph off. Mine errs on the slower side (says 30 when I'm going 34-35). So maybe your going faster or slower than you think.

-Curly

Re: Results..moby... slow cylinder porting

Hey, did you just use the Pepsi can and 2-stroke oil or did you buy some gasket sealer stuff?

Re: Results..moby... slow cylinder porting

Hey Bob Bummer, it doesnt matter, before Mike was getting 22-23 mph now he is getting 30-35mph range according to the same Hurret speedo, obvious a good improvement.

Mike we MUST compare notes some time soon!

Re: Results..moby... slow cylinder porting

F-YEAH he did. I'm still impressed with how a good port job can really increase performance. Mike, you'll have to update us on how much improvement you get out of your fast cylinder after you get done with the porting.

-Curly

Re: Results..moby... slow cylinder porting

Thanks for the kudos everyone....

Well...my Hurret is off too....about 2 mph on the fast side. But I have a performance gain of about 20- 25%, just by simple port work. Powerband is all around improved. But she still sucks at hills and against the wind...I guess it's time for a smaller front sprocket.

I use metric drill bits which are incremented in .5 mm as a go-nogo gauge, till I have the desired depth. It's really not hard to do, if you take your time and patience. Try to err of the side of caution. I am running the original stubby intake with a 13mm ID. Didn't use any sealant on my gaskets, just torque it to proper specs.

@warisesi....sounds good to me...aehm, I don't have any notes...lol. do you? :)

port work on my faster cylinder is on the way......I keep you posted

Mike

Re: Results..moby... slow cylinder porting

I also have a moby with the fast cylinder that i plan to port... possibly over the winter... keep updating! remember: pictures say a thousand words

Re: Results..moby... slow cylinder porting

"my timing was off after installing the thin head gasket. ..about 0.5mm. just adjust it properly" are you saying it was the gasket change alone that messed the timing a bit? did the height changes of the ports not make a difference?

Re: Results..moby... slow cylinder porting

Mike, I just posted this on another thread

Stock fast cylinder on a 1970 50V intake opens 132 btdc, transfer 130 atdc, exhaust 113 atdc. because the timing on a two stroke is symmetrical you can figure the duration of the event into intake 96 degrees, transfer 130 degrees exhaust 134 degrees.

Just wondering what your event timing is on your new fast slow cylinder. Also by degrees spark should be between 20 and 24 btdc. 24 is stock but it seems to go a bit better with a little less advance.

Results..moby... slow cylinder porting

Wari,

I will get my degree wheel out and measure the angles on the "slow' cylinder, as soon as I have my 1970 50V faster one assembled and installed. Thanks for the info on the stock cylinder.

Steve

think about it for just a moment.................................................

you adjust the timing to about 1.5-2 mm BTDC. If you put in a thinner head gasket, that will effect your timing. you'll figure it out, if you ever practical set the timing before!!!!

.......in the meantime here are some port map sketches, for every bodies enjoyment......

Happy porting

Mike

Re: Results..moby... slow cylinder porting

nice dude. so those measurements on the bottom row of pics are the fast cylinder before/after? on the pic in the bottom left, what are the dimensions on top and on bottom?

Re: Results..moby... slow cylinder porting

Thanx Pylo, I need that in my life.....

crackstar

Re: Results..moby... slow cylinder porting

oooook i gotcha. you raised the ports in the bottom pic, didnt widen. what are the top row of pics? slow cyli?

thanks,

-steve

Re: Results..moby... slow cylinder porting

Awesome!

There's so much good information being exchanged here.

Re: Results..moby... slow cylinder porting

The pencil marks make me think that you didnt camfer the edges of the ports yet Mike.

I am either asking if you did it or reminding you to do it.

Major pain to get the pencil at the right angle to scribble the port locations isnt it? O yeah, Princess Auto sells an awesome set of riffler files that are affordable and nice curve so you can reach the ports to put a nice radius on the edges of the port. That way the ring will never snag and fracture.

Re: Results..moby... slow cylinder porting

ok,

I did put the "faster" ported engine back on. I raised the exhaust port and lowered the intake port by 3mm. I had no difference performane wise. She exactly runs the same. Kind of dissapointed, but I want to keep you all updated, even if it didn't turn out as expected for me.

...and of course I deburred everything....nice tip on the riffler files, wari. They are on my shopping list on my next trip to Ottawa.

Back to the drawing board and doing some tinkering.......

Mike

Re: Results..moby... slow cylinder porting

hmm that is discouraging. have you done anything to the crankcase? maybe widening the ports is key on the fast cylinder... I'm juuuust about to take my engine apart soon, do some porting but now i think the case porting will make a bigger difference. just gotta get a few more things squared away and im gonna make my dorm room into a machine shop...

Re: Results..moby... slow cylinder porting

What is the event timing now on the slow engine? Think you need to raise the transfers a bit, also back off the timing because stock is a bit too advanced on the Mobys.

ALSO sorry before i said duration of the event into intake 96 degrees, transfer 130 degrees, exhaust 134 degrees but it should be duration of the event into intake 96 degrees, transfer 100 degrees exhaust 134 degrees. I accidentally used the timing position of 130 as the duration - silly moi!

Get on the Princee mailing list so you can order by Canada Post, save the Ottawa trip fuel for a month of mopedding!

Re: Results..moby... slow cylinder porting

I just ported the crank case of my moby but I also threw a Malossi 62cc kit on it. I am still trying to get it broken in.

One thing I did do to the crank case that I don't know if you have tried or not is to smooth out the bottom of the transfer ports. Its the curved part at the base of the case transfer. I noticed on my ped that it makes a sharp 90 degree angle with the opening for the crank piston arm. It looks as if that significantly limits the air flow. I took a dremel and significantly drilled away at it to give it a nice curve.

I can not take credit for the idea, Nick J from Kalamazoo get that. I have a feeling it helped out a lot, but alas I have no control to compare it too.

Hell you might have already done the same thing as I am trying to poorly explain right now. I guess I should not be lazy and read posts.

Re: Results..moby... slow cylinder porting

I like that Idea.

I'm going to start porting one of those 62cc malossi kits, and I'll also try that trick on the bottom end.

Nick was full of great ideas when I lived in Kalamazoo.

Re: Results..moby... slow cylinder porting

Removing abrupt corners and sharp edges will usually give positive results. The less sharp corners and angles the fuel charge has to navagate the less eddy currents that will break up the flow. Sharp bends and waves in the flow will also cause puddling which can really mess up things when the fuel puddle gets heavy enough to release and you have a big drop of fuel that jumps into the combustion chamber and causes detonation. OUCH.

Re: Results..moby... slow cylinder porting

Nope I didn't do any matching on the crankcase just yet....but I think I have to go in the direction of a performance carb. Curious to know, how the 63cc Malossi kits are perfomance wise. Better pick up? higher top end speed? approx how much of a percentage gain compared to stock?

wari, I dunno where you came up with your numbers, but they look a bit off to me.....

math is fun, but doing it practical is better....didn't have time to check the timing events yet. I just discovered a have a serious issue on my faster engine (like a bent crankshaft on the variator side). Now how did you came up with these numbers. I usually use this procedure with a degreewheel

Exhaust port timing event

turn the flywheel, till the piston just opens the exhaust port on the descending stroke. Set you wheel to zero. Turn the flywheel in the direction of engine rotation till it just completly closes the exhaust port. Take the reading on the degreewheel.

Intake port timing event

turn the flywheel until the piston just about opens the intake port. Set your wheel to zero. Now turn the flywheel in the direction of engine rotation, passes TDC and just closes the intake with the skirt. Take the reading on the degreewheel.

Tranfer port timing event:

same as exhaust timing.....

puddles of gas.....hehe...I guess I have a rocket now and can travel to Mars on my next launch date.....

Say hi to fifty

Mike

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