Grande engine dies when brake is applied

Checked the bulb, I had heard that if the stop light filament is blown, it will cause the engine to die when brakes are applied. Ground?

Also, I don’t have a battery in it yet.

Re: Grande engine dies when brake is applied

Yeah your brake light bulb is blown, the battery is only for the turn signals. The ignition runs through the brake light.

Re: Grande engine dies when brake is applied

Re: Grande engine dies when brake is applied

Justin Begor /

I put a brand new bulb in it. Same result.

Re: Grande engine dies when brake is applied

Probably a short in the wiring, you can ground the blue wire coming from the case to eliminate the tail light and see if that fixes the problem. If it does follow the brake light wiring to see if the wire rubbed through the insulation.

Re: Grande engine dies when brake is applied

Here’s the wiring diagram from Myron’s

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Re: Grande engine dies when brake is applied

You can also bypass the brake switches on the handlebars and see if that helps.

Re: Grande engine dies when brake is applied

> - Joe - wrote:

> -------------------------------------------------------

> Probably a short in the wiring, you can ground the blue wire coming from

> the case to eliminate the tail light and see if that fixes the problem.

> If it does follow the brake light wiring to see if the wire rubbed

> through the insulation.

Someone could have changed the tail light to the one without the resistor also. If that was the case it would blow the brake light though right?

Re: Grande engine dies when brake is applied

Justin Begor /

> Garelli Master✨ wrote:

> -------------------------------------------------------

> > - Joe - wrote:

>

> > -------------------------------------------------------

>

> > Probably a short in the wiring, you can ground the blue wire coming

> from

>

> > the case to eliminate the tail light and see if that fixes the

> problem.

>

> > If it does follow the brake light wiring to see if the wire rubbed

>

> > through the insulation.

>

> Someone could have changed the tail light to the one without the

> resistor also. If that was the case it would blow the brake light though

> right?

I didn’t know the light could have a resistor. Tail light works. Brake light doesn’t.

Re: Grande engine dies when brake is applied

i’ve seen this on minarelli before, there’s corrosion on the contacts of the bulb holder or some other sort of resistance between the ground on the fixture and where the bulb picks up ground.

you can try to isolate this problem with a separate fixture or external wiring, but corrosion on a contact was killing a v1 in exactly the same way you are describing

Re: Grande engine dies when brake is applied

🦺🥇b to the MOPO 🚨🚨🚨 eff /

FWIW, OEM Vespa wiring is often faulty; the insulation they used is prone to becoming extremely brittle (it will break when bent), and the copper wire itself can corrode and fall apart.

Some bikes are totally fine, other need extensive rewiring. I haven't noticed a pattern with particular years or models, but of my three Vespas two had totally trash OEM wiring (one is an otherwise near-immaculate bike), and the third is totally fine.

So yeah, check the wiring for those circuits to make sure something isn't shorting out.

Re: Grande engine dies when brake is applied

Let me take a stab at explaining external ignition ground, open for correction. If your brakes are acting like an on/off switch everytime you hit em then your spark is being grounded out.

There are two or more coils under your flywheel that produce power.

They are independant meaning headlight and tail light coil is separate from ignition and brake light coil.

There are two ends of a coil, the hot side which runs to your condenser/points/coil and spark plug. And the other end(blue) ground which runs externally(outside magneto area) to brake switches(2) and to your tail light.

When ground is broken by hitting your brake lever(s) then the path of least resistance is thru your brake light filament to ground which lights it up in the process and keeps spark going.

The entire system is just a few components, not many points of failure. Good wiring, correct working brake switches, clean grounds and operational bulb. An electrical tester and simple diagnostics is sufficient.

Re: Grande engine dies when brake is applied

Justin Begor /

Here’s what I’ve found so far:

Tail light ground wasn’t grounded.

Headlight switch needs to be fiddled with to keep the tail light on.

I have a working brake light now. But it’s still killing the engine.

Re: Grande engine dies when brake is applied

🦺🥇b to the MOPO 🚨🚨🚨 eff /

Sounds like it has multiple issues. I recommend hardwiring the bike in the simplest possible configuration, then adding in circuits one at a time to diagnose it.

Re: Grande engine dies when brake is applied

> Justin Begor wrote:

> -------------------------------------------------------

> Here’s what I’ve found so far:

>

> Tail light ground wasn’t grounded.

>

> Headlight switch needs to be fiddled with to keep the tail light on.

>

> I have a working brake light now. But it’s still killing the engine.

Make sure you have a 6v and not a 12v bulb in the brake light.

Re: Grande engine dies when brake is applied

If you have not attempted to bypass the brake switch wires on your brake levers, try that first. Those switches can go bad and cause this problem. Happens on tomos too. If that keeps the bike running then try getting some new switches. There could also be a frayed or pinched wire someplace in the brake wiring that is grounding out.

Re: Grande engine dies when brake is applied

does the motor/clutch make a sound when you apply the brakes?

Re: Grande engine dies when brake is applied

Justin Begor /

> Ryan Sadler wrote:

> -------------------------------------------------------

> does the motor/clutch make a sound when you apply the brakes?

No they don’t.

Re: Grande engine dies when brake is applied

than it is electrical. I thought it might be a forced stall

Re: Grande engine dies when brake is applied

Justin Begor /

> Jay Rivett wrote:

> -------------------------------------------------------

> If you have not attempted to bypass the brake switch wires on your brake

> levers, try that first. Those switches can go bad and cause this

> problem. Happens on tomos too. If that keeps the bike running then try

> getting some new switches. There could also be a frayed or pinched wire

> someplace in the brake wiring that is grounding out.

Bypassed the switches and runs fine. Hopefully new ones fix it.

Re: Grande engine dies when brake is applied

what did you do exactly to bypass the switches?

Re: Grande engine dies when brake is applied

You just have to wire out the brake switches! I just ran a wire to complete the circuit. I had to do the same for an older Grande of mine that I just wanted to run.

Re: Grande engine dies when brake is applied

Justin Begor /

> LSLB RXb wrote:

> -------------------------------------------------------

> what did you do exactly to bypass the switches?

Hooked the terminals together.

Re: Grande engine dies when brake is applied

so you’ve hardwired your brake light off?

if that’s what you did and the bike is running, i don’t think it’s the switches that are your problem.

it’s gonna be in the brake light wiring or corrosion on the bulb socket itself.

Re: Grande engine dies when brake is applied

Adam

The switches are cheap and a good failure point on 40yr old bikes. Super easy to swap out too so I like starting there. It will also let you know if it isn't the switches themselves but that the issues is localized to the brake circuit so you don't chase gremlins around other circuits.

Re: Grande engine dies when brake is applied

use a bit of logic to solve the problem.

so first we’ll do a resting “on” brake switch. in these systems where the other side of the ignition comes in on one side of the switch and ground is on the other side of the switch, a bad switch would keep the bike from running at all because the other side of the ignition is not being grounded.

but, that’s not the case here. the bike runs until the switch is pulled and the connection between the other side of the ignition coil and ground has been broken. when this connection is broken, the other side of the ignition coil now must run back through the wiring to the brake light bulb and pick up its ground after bypassing through the bulb.

now if the other side of the ignition coil can’t get to ground because bulb is burnt out or the wiring back to the bulb is bad or there is a dirty ground for the bulb socket, then the bike will die when the brake is pulled. i bet if you disconnect those two spade terminals your bike will still die right now even with out the bad switch in the system at all.

it happened to us on a v1 microcar after a complete rewire. it took me all of 5 minutes one afternoon to tell my pal how to diagnose it and once we replaced the complete tail light with a new bulb housing, everything worked fine. (edited)

Re: Grande engine dies when brake is applied

Meh, you are the electrical engineer. I am just some dope that gets his bike moving after breaking down. And that was the fix for me. And if I can get the bike moving and all I lose is a brake light then I'm fine with that. I do love some of the OCD level of folks on here that like to rewire bikes so it can have all the little bits working.

I hate wiring up electronics. I also hate the huge bird's-nest of wiring they put into some of these bikes, like tomos. I have hardwired bikes that run great forever. And not having any real electrical training I don understand the need for so much redundancy of wiring. But that is just my own ignorance.

Re: Grande engine dies when brake is applied

> Jay Rivett wrote:

> -------------------------------------------------------

> Meh, you are the electrical engineer. I am just some dope that gets his

> bike moving after breaking down. And that was the fix for me. And if I

> can get the bike moving and all I lose is a brake light then I'm fine

> with that. I do love some of the OCD level of folks on here that like

> to rewire bikes so it can have all the little bits working.

>

> I hate wiring up electronics. I also hate the huge bird's-nest of

> wiring they put into some of these bikes, like tomos. I have hardwired

> bikes that run great forever. And not having any real electrical

> training I don understand the need for so much redundancy of wiring.

> But that is just my own ignorance.

don’t fool yourself, i’m not an electrical engineer.

i just like to solve the problem correctly instead of doing some sort of quick fix if i have the time and tools.

it ain’t hard if you care about winning.

Re: Grande engine dies when brake is applied

🦺🥇b to the MOPO 🚨🚨🚨 eff /

I don't think I've ever seen a redundant circuit on a moped, at least as I understand the term as an EE that works on spacecraft (where redundant systems are the norm).

It's best to find the true root cause of the problem before you buy new parts which may or may not make a difference.

Re: Grande engine dies when brake is applied

Justin Begor /

With both the switches killing the engine, and the bulb socket not being corroded, it should be in the wiring. Somewhere.

I did find a ground under the rear fender that was disconnected. I bolted it back on and no rear lights at all. So, with all that taken into account. It should be in the wiring somewhere.

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