Honda NC50 has problems running

Adam Kollipara /

Hi everyone,

After finally getting the Express to run again, it has some problems idling and running. The auto choke (1981 NC50) isn't working, so to choke it I screw the air/fuel screw all the way in when starting cold. After it starts, I usually turn it to 2 1/8 turns out, but now it seems to be too much air and not enough gas. I found a sweet spot and it idles pretty good at about 1/8 - 1/4 turns out. Although it stays running, when I ride it around, it 4 strokes a lot and chugs out clouds of blue smoke.

When I was getting it warmed up (with the air/fuel screw all the way in), I stopped the engine after a few minutes and checked the spark plug. It was covered in carbon, all wet. This is called wet fouling, right? What causes wet fouling? A couple days ago when I got a new spark plug, it looked like it was running too lean when I did a plug chop.

After I let the bike sit and cool down for a little while, I decided to check for compression since I already had the spark plug out. I put my finger in the spark plug hole and kick it over. It pushed my finger out, so compression is good. Correct me if I'm wrong.

I cleaned all around the exhaust port yesterday and baked the muffler last fall. I inspected the head and cylinder gaskets, and there seems to be some black liquid carbon dripping from the exhaust port every now and then, but there is no exhaust leaking around the port.

So to check for air leaks, I got the bike idling okay with 1/8 - 1/4 turns out for the air/fuel screw. Took a can of carb cleaner and sprayed around all the gaskets, exhaust port, spark plug, and auto choke. The engine didn't sputter, so no air leaks? Again, correct me if I'm wrong.

I suspect that the piston rings are worn out and need replacing. I used a mirror and a flash light to look in the exhaust port at the piston rings. It seems fuel is able to pass by the rings, causing something called blowby. I'm going to get new rings and replace them in the next couple days. Is there anything else besides worn piston rings that could cause this? It's just that I'm having difficulty getting the cylinder jug off.

I hope I've given enough info.

Thanks in advance!

~Adam

Re: Honda NC50 has problems running

You should make sure the oil pump is set right, the manual gives you steps to acheive this. The auto choke really has to be working for it to run right, you dont know what its doing when its running. It will never run right with the choke screwed up.The first thing I would do is a compression check to see if it actually needs rings ect. And then get that choke working properly, set the carb to factory specs, then there should be no reason the scoot doesnt scoot.

Re: Honda NC50 has problems running

Adam Kollipara /

When I bought the moped in 2008 on eBay, I believe the seller wrote in the description that it needs new piston rings. He just bought the moped in a package deal of Vespas and Puchs, etc, which he restores, and didn't ever work on it, only checked if it was getting gas, had compression, and simple stuff like that.

I actually made a list of what I needed to restore this bike when I got it, which I just looked at today, and the first thing on the list were piston rings.

I'll check the shop manual for the oil pump settings.

I've tried for nearly the past 3 years to get the auto choke working after it stopped working in Dec. 2008, 3 months after I got it. I fixed it once, and it worked until May 2009, then I cleaned it again, worked for a little while, then stopped. I bought another one on eBay and it didn't seem to work. I'm wondering if something else is causing the auto choke to not work properly. I had 2 or 3 threads on fixing the auto choke. After I got the stock pipe last fall, it worked for a little while for some reason, and then it stopped again!

I'll take the choke off again and clean it thoroughly and do exactly what I did last time when it worked after cleaning.

Thanks!

~Adam

Re: Honda NC50 has problems running

Theres really not much to the auto choke, although it looks daunting, really nothing to it, a bi-metalic piece of metal that moves a valve back and fourth, I would take it all apart and clean the piss out of it, and make sure the metal strip isnt damaged. When its completely cooled the metal should be flat, and the valve ports 2 and 3 should be open, (you should be able to blow air from #2 thru to #3). The manual has a nice picture and explaination of the operation and valve position at different stages of the starting sequence. Page 31-4 and 31-5 in the manual.

Re: Honda NC50 has problems running

http://www.mopedarmy.com/wiki/Auto_Choke. heres a good place to go for the auto choke.

Re: Honda NC50 has problems running

Adam Kollipara /

Yep, I've read all this stuff several times. Cleaned it about 4-5 times thoroughly. I think that some of the first pages I printed off the online manual were the auto choke pages. I completely disassembled the auto choke the last time I had it off about a month ago.

I've got it memorized:

-When cold, the bimetal strip is not bent, and port 3 is blocked off by the valve, allowing only a rich mixture of gas to go from tube 2 to tube 1 into the intake port.

-When it warms up, the bimetal bends slightly, moving the valve to add some air from tube 3 coming from the bystarter to mix with the fuel mixture, and then goes into the intake port.

-When engine is warmed up, the bimetal strip is fully bent, the valve closes off port 1, and no air or fuel flows through the auto choke circuit into the engine. No rich mixture is needed now.

The thing I don't get is that when I had the clear tubes on the auto choke, I was able to see gas flowing through them, but it still didn't stay running. If I leaned the bike to the right side and shook it, there would be a lot of gas flowing through the tubes and it would stay running. I've cleaned the carb several times, the last time about a week or 2 ago.

What I really want to do is buy the NOS Honda Express II 2 speed engine off of eBay, but it's $200, and I don't want to spend that much. That might solve all the problems! Anyone want to buy it for me? haha! :)

~Adam

Re: Honda NC50 has problems running

Well if you decide to dump the engine let me know I need the airbox and all the auto choke stuff off it! Good luck. I guess its time for a compression check and rings perhaps. Keep pluggin away though I'd love to hear you get it sorted out.

Re: Honda NC50 has problems running

Adam Kollipara /

I was kind of joking about getting the new engine, but if I did get it (if I wanted to spend all that money), the airbox stuff definitely stays with me! They're a heck of a lot of money on eBay.

I'll try to find some new rings and some gaskets. Is there supposed to be an exhaust gasket, too? I put my finger on the spark plug hole and when kicking over, it blows my finger off of it. Does this mean the compression is good? Either someone told me this or I read it somewhere else.

Thanks!

~Adam

Re: Honda NC50 has problems running

Well...you do need a compression checker to really know for sure, unless your thumb is calibrated. There is an exhaust gasket, just a ring type that fits up in the exhaust port of the cylinder.

Re: Honda NC50 has problems running

Hi Adam, I read someplace that lots of auto parts stores will loan out or rent a compression tester. So you might try that in your town. NAPA said they would sell me one for $45, which was more than I wanted to spend for something I would probably only use once in my life. Maybe make some phone calls...

Re: Honda NC50 has problems running

Adam Kollipara /

I'll see if I can rent or buy a cheap compression tester. Today I'll try to get the auto choke all cleaned up and maybe the cylinder off. I'm going to find a place that sells the thick tubing, the auto choke tubes, and replace them. The Hobbit gaskets are a little different, but should they still work? Anyone used them on an Express? So are the rings for the Express the same as the Hobbit from Treats?

Thanks!

~Adam

Re: Honda NC50 has problems running

You can get the piston rings, gaskets at BikeBandit.com, all for your year and model, A inexpensive compression tester in the bargain bin at NAPA,Autozone ect.

Re: Honda NC50 has problems running

Re: Honda NC50 has problems running

Adam Kollipara /

I'm going to get the piston rings from Treats (40mm for stock Hobbit should work), the rings on Bike Bandit are $30.78. I'm going to get the gaskets from Cheap Cycle Parts because they are cheaper than Bike Bandit. I just emailed Cheap Cycle Parts to make sure they are still in stock. There's an O'Reilley Auto Parts store near my house so I should make a run there to see if they have a cheap compression gauge.

~Adam

Re: Honda NC50 has problems running

I agree with every thing that was mentioned earlier, but before looking into a false auto choke or worned piston rings you might look into your muffler. You should not underestimate the possibility that your muffler is simply clogged.

I had the same problems with my Nc50 1981 after my restoration program and the breaking period.

Mine also would started ok, idled ok but would not want to run properly.

I too thought it might be the choke: but no.

Do a simple test:

If you can easily stall the engine by obstructing the muffler with your finger (and a rag), you definitely have a clog somewhere.

To “cook” the muffler may not be enough.

Here’s what I did:

1- Ok, initially “cooked” the muffler.

2- Filled the muffler with a good quality Drano type (industrial) plumbing declogger or any type of carbon “dissolver”.

(follow instructions carefully: usually very corrosive)

The chemical reaction was so intense that I couldn’t hold the muffler with my bare hands.

3- Rinsed the muffler with vinegar to neutralize the reaction.

Rinse completely 3 – 4 times with water to remove any residual chemical agents.

4- Re cooked the muffler to evaporate any remaining water

(I did my cooking on my BBQ) lol

5- Bought/used a long flexible (with right diameter) metal brush to scrape all inner tubes.

6- Reinstalled the muffler.

At first start, I watched all the powdered carbon and flakes shooting out from the back: Very satisfying.

AFTER that, I could finally tune my Card. The Nc50 now runs fine.

For any 30 year old 2 cycle bike (and muffler), this should be a normal maintenance procedure.

Re: Honda NC50 has problems running

Adam Kollipara /

Wow, I'll try this first. Thanks a lot! But after this I'll still get the new gaskets and rings. Maybe the muffler is restricting it to 26 mph on flats.

~Adam

Re: Honda NC50 has problems running

around 26mph is normal

Re: Honda NC50 has problems running

Adam Kollipara /

Will using the Drano destroy the muffler? Isn't there some kind of fibrous insulation or something that might get dissolved away? Does this make the muffler any louder?

Thanks~

~Adam

Re: Honda NC50 has problems running

I think if you weigh the muffler and post the question in the forum of what a new/ newly cleaned muffler weighs, that should give you a good idea of how clogged it is. Then you can avoid a toxic mess. I did it, and no i did'nt weigh it before or after.

Re: Honda NC50 has problems running

I don't think so.

If the ''Drano'' had dissolved the fiber, it might had flaked out (which was not my case)...in any case, it's made to withstand extreme heat (engine exhaust)....should be tough.

Drano type products are made to clean pluming pipes.

You don't ofter hear of (copper or cast iron) pipes being destroyed for such products...when used correctly.

The only important thing is to neutralize the product after the ''treatment''.

I'll say it again, it's very corrosive...and should not remain in the muffler for a long period of time....rinse ofter.

Concerning subsequent noise level: didn't see any difference.

One thing for sure: the richer you run your engine, the quicker it will get clogged.

My procedure isn't a cure-all;

it's only a better way that simply ''cooking'' the muffler.

Re: Honda NC50 has problems running

Adam Kollipara /

Yesterday, I put on the original auto choke after giving it a thorough clean, but it didn't really change anything. I haven't really rode it much after the issues started happening, but I noticed that once the engine is all warmed up completely, no matter what adjustment there is on the carb, it won't stay idling for more than a couple seconds, and when I give it gas, it accelerates for a second or two and then bogs down and dies if the throttle isn't let go of, but then eventually dies.

I'm ordering the piston rings off of Treats and the gaskets from Cheap Cycle Parts. With band camp 8am-5pm 5 days a week starting this week until school starts, I don't know when I'll be able to work on it. I was thinking of riding the Express to band camp because school is only about 2 miles away, but only if I get it fixed by then.

~Adam

Re: Honda NC50 has problems running

Adam Kollipara /

I drained the gas tank this evening because it seemed there was some clear liquid in it that was immiscible with gasoline and less dense. Drained all gas and flushed with HEET, drained that (the bottle says not to run HEET in 2 cycles, which is why I drained it), and put fresh gas in. Ran better than before, not bogging down like the day before when given gas at any carb adjustment. But the auto choke still doesn't work and the air/fuel adjustment screw on the carb has to be at about 1 1/4 turns out. I had already ordered the 40mm piston rings from Treats this morning, but I guess I should still replace them because it's got like 3500mi on it. I'll put them on when I get them and post if it's better... or not......

I was going to order cylinder and jug gaskets from Cycle Parts Nation, but the cheapest shipping was freaking $19!!!!!!!! Plus they're in Kalamazoo, MI and I'm in Northville, MI! Doesn't take that much to ship 60 or something miles.

~Adam

Re: Honda NC50 has problems running

buy a hobbit kit from treats if your going to replace the piston and jug. the hobbit gaskets from treats work fine on nc, na and nu motors. sounds more like a carb problem than a auto choke problem. i removed my auto choke and installed a primer bulb i got from the local hardware store for like 6.00.

Re: Honda NC50 has problems running

Adam Kollipara /

I'm not planning on replacing the piston and jug. I only needed piston rings, and they just came in today. It's pretty much running fine now that I got the clear liquid out of the gas tank and flushed it with HEET. But the carb adjustment has to be precise for it to idle right without dying. Next I'm going to get some cylinder and head gaskets to put on when I change the rings.

~Adam

Re: Honda NC50 has problems running

I don't think there's anything but steel in the exhaust. Drain cleaner is common lye, which won't hurt steel at all. It's only aluminum you have to worry about with lye. I've spent a lot of time, on this forum trying to explain how to use lye to it's best advantage. It will clean pipes right down to the metal, if done right. Care must be taken to insure you don't hurt yourself, though, cause it will burn your skin & you definitely don't want to get it in your eyes. You will see large chunks of ugly, smelly old burnt oil come out of the pipe. Sometimes it needs to be repeated. Best it it's done in a steel or plastic vat & at high temp 160+ F. Why do you think EPA made it illegal to have 'hot tanks' at shops........ cause it worked! The bastards.

Re: Honda NC50 has problems running

Adam Kollipara /

Zazu, will drain cleaner dissolve the fiber muffling lining in the exhaust?

~Adam

Re: Honda NC50 has problems running

Adam Kollipara /

Finally Treats has NC50 head and cylinder gaskets!!! I'm getting them.

Yesterday I was riding around the neighborhood with my friend. Once the bike was warmed up, I ran it at wot for about 30 sec on a straightaway, and it died and white smoke came out of the muffler. Overheating? Caused by piston rings? It starts up after about a minute. Happened 2 or 3 times. Once the gaskets come in the mail I'll change the rings and put the new gaskets on. Then I'll get back on how it works.

~Adam

Re: Honda NC50 has problems running

Why are you still starting/driving when you know the gaskets and rings are bad. Your just making it worse. Just an FYI.

Re: Honda NC50 has problems running

Adam Kollipara /

Before yesterday, I only rode it on 5 min rides, but that can still cause problems. I'm not driving it any more after yesterday until all is fixed. I shouldn't have rode it until then.

Thanks,

~Adam

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