DUDE THIS IS URGENT> I NEED YA"LLS HELP!!

Zach S /

Nov 01, 2004 07:36PM

Aight i reassembleb my suzuki fa50 cylinder back together..... i screwed the cylinder head back on... i tryed starting it, after i couldnt get it started i took a break, i came back to find out that i cant move the kick start ....Damn!...i took of the head to look ats what wrong... i looks like the piston is stuck in the cylinder.... it moves with the clylinder back and forth so nothing is locked up... it seems to be stuck, but sometimes the piston will move foward in the cylinder but will not budge out......has this ever happened to you guys??? how do i get it out? i tried hammering prying and stuff. but i t wont work! help!

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Jason Luther /

amory

Nov 01, 2004 08:05PM

is it the same piston and rings and everything? did you make sure the ring ends where straddling the pins in the piston ring grooves?

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Zach S /

imaspaceguy90 OP

Nov 01, 2004 08:12PM

i may have put the ring upside down, but now how do i get it out?

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Brock Croy /

link_jr87

Nov 01, 2004 09:10PM

Hammering, prying is VERY bad... Engines are balanced, and spec'd very cautiously! Just take your time...

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Zach S /

imaspaceguy90 OP

Nov 01, 2004 09:18PM

ut how do i get it out? it seems to be stuck on the exhaust hole.

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Jason Luther /

amory

Nov 01, 2004 09:29PM

try to compress the rings as you slide the piston out. if worst comes to worst (and they are easily gotten) grab the ring with pliers and break it (it should be pretty easy), then you should be able to compress it enough to get it out. a $10 swet or ring is cheaper than a wreched cylinder.

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Zach S /

imaspaceguy90 OP

Nov 01, 2004 09:41PM

how do i compress the rings if there stuck in the cylinder?

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Don Pflueger /

donp

Nov 02, 2004 08:16AM

push in on it with a screw driver thru the port. when you get it apart, turn your piston around to the correct position.

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Zach S /

imaspaceguy90 OP

Nov 02, 2004 08:19AM

i got it out by doing a method with the clutch nut....but thats as far as getting it totaly out im not ther yet....its a couple ot mm out of the cylinder....past the exhaust hole.....but i dont know how to get it out from there...can someone help? its harder to get pit then just a screw driver and hammer ....im really worried bout this opne guys... i need some info quick

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Ben Elsewhere /

uglyfuzz

Nov 02, 2004 01:44PM

soak the whole thing in motor oil if you can before doing anything more, a little lubrication getting in there would be a lot better than metal on metal for the health of your cylinder, etc.

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Zach S /

imaspaceguy90 OP

Nov 02, 2004 05:15PM

how ong should it soak?

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Zach S /

imaspaceguy90 OP

Nov 02, 2004 05:18PM

Will 1040 motor oil work? i long should it soak?, and when it does soak , how do i get it out after?

Re: DUDE THIS IS URGENT> I NEED YA"LLS HEL

Don Pflueger /

donp

Nov 03, 2004 08:44AM

use penetrating oil. then place a small block of wood between the cylinder and engine block, then use another block of wood in the cylinder to push the piston out. if its stuck that bad, your gonna need a new piston and cylinder anyway so dont worry about damage.

MOPED ARMY

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