Honda PA Exhaust (Stock) Cleaning (or what's inside this black box?)

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Cleaning the Stock Exhaust

The service manual tells us to remove the bolt, and clean away. Note: if your tools is not at least 4-1/2" long, it won't reach far enough to do the job.

Others recommend (and I do too), putting the exhaust inside a pile of charcoal briquets (sp?) and then light them up. Wait until the muffler itself is glowing a nice red or red/orange, then take it out. After it has cooled down, then tap the exhaust on all sides, and the carbon can fall out.

What's Inside this Exhaust Anyway?

One Sunday afternoon, being bored, I thought — I'm going to cut apart an exhaust and find out what's inside. The following pictures speak for themselves.

Exhaust 01.jpg

Exhaust 02.jpg

Exhaust 03.jpg

Exhaust 04.jpg

Exhaust 08.jpg

Exhaust 09.jpg

Exhaust 10.jpg

Exhaust 05.jpg

Exhaust 06.jpg

It has been suggested that the muffler's outlet pipe should be made round. The thought is that when made round, it will increase performance. This picture shows that there is an internal pipe, between the two chambers of the muffler, that has a much smaller inside diameter (see the red circle on the right above) when compared to the muffler's outlet pipe (see the red circle on the left above). You can make yours round, but don't expect any performance increases (unless your outlet pipe was crimped almost shut).

Exhaust 07.jpg